Hi,
Merry Christmas and a very Happy New year to you!
I am back to talk to you about my new year as a 2nd year apprentice jeweller. Since we last spoke I have graduated from being a first year to now becoming a second year apprentice jeweller which is very exciting.
One of the last projects I had been working on before the Christmas break was a wax carving. Sometimes we create wax carvings for large bulky pieces of jewellery where the jewellery piece is quite heavy in weight and is therefore more efficient for both – our clients and us – to carve in wax.
Prior to Christmas I was lucky enough to create one of these pieces- a sterling silver and white gold ladies cross.
The cross consisted of a wax carved curved shape silver cross with a white gold con cave plate which then had a an opal set in a bezel on top of that.
To begin the wax carving I started with a flat sheet of wax, thicker than the final depth of the cross. I marked out the design I was given, marking a grid onto the wax sheet – I used this grid as a guide to map out the design. I chose this method of marking out the design as I feel it is a lot more accurate than tracing and the gridlines help me see the overall shapes and lines within the overall design.
The next step is to cut away excess wax around the shape by using a wax saw blade. To come in even closer to the design I use my normal saw blade to a much closer cut around the outline of the cross. This allows me access to the corners of the shape where my file wouldn’t normally fit it I had only just used the wax saw blade. This is because the wax saw blade cuts through the wax very well, however it creates a thicker and rougher cut, because the teeth on the saw blade are set out in a spiral pattern all the way up and down the length off the blade.
Now I can begin to carve details of the shape of the cross. I do so by using my normal files, especially the smaller files called ‘escarpment files’. I found that I could get cleaner lines and shapes using my normal files as opposed to the wax files which tend to take off too much wax at once. Using my normal files did take a little longer, however I felt it was a better result in the end.

White Gold and Sterling Silver Cross
It is also a very soothing method of creating jewellery I personally feel. And I really enjoy carving in wax.
After creating the shape of the cross using various files and sawing, I then burred out the back of the cross creating concave sections in the thicker parts of the cross, this is done to remove excess weight from the piece as the cross was quite a large sized cross and you need to think about the wearer whilst you are making the cross and put yourself in there shoes. In this case we thought about how heavy a piece like this would be to wear around your neck. It might be uncomfortable if it is too heavy, and hurt the wearer’s neck.
When all details are finalised the wax is sent of to be cast in the desired metal, in this case the client wanted sterling silver.

White Gold and Sterling Silver Cross 2
Talk to you soon,
Holly










